Services at a glance | Your partner for electronics manufacturing

P.E.P. Elektronik GmbH

Our services at a glance.

Material management

Material disposition from the PCB to housing parts
Bundling of our customers' material requirements
High flexibility and short delivery times due to extensive stocking of standard components and close relationships with our suppliers
Avoidance of delivery delays and production delays through continuous disposition monitoring
ESD- and MSL-compliant storage and handling of electronic components
Piece-exact picking
Perpetual inventory
Automated, precise and reliable counting of components using an X-ray component counter

SMD assembly Solder paste printer EKRA Serio 4000 and EKRA E5

Print format up to 610 x 510mm
Flexible stencil holder up to 29”
Repeatability ±12.5 μm@6Sigma
Print repeatability ±20μm@6Sigma, cpk>2.0
EVA™ EKRA Vision Alignment System.
Cycle time 9s + process
SIMPLEX user interface
iROCS light Oscillating stencil cleaning with reduced fleece consumption
Printing unit, pneumatic squeegee with closed loop print force control and stencil relief
Job change < 5 min
2D paste inspection

SMD assembly

Yamaha assembly machines

Active feeder intelligence
2 x i–Pulse M20 each with 6 placement heads
Placement speed M20 max. 30,000 cph
2 x i–Pulse S10 with 12 placement heads
Placement speed S10 max. 45,000 cph
Optical component measurement without time loss
Component sizes from 0201 to Fine Pitch QFP 50mm x 50mm, BGA, plus special components, large feeder capacity
Fixed PCB
Automatic pin setting
Traceability per production lot or per assembly

SMD assembly 2 ERSA Hotflow 3/14 reflow ovens

Automatic width and center support adjustment
Autoprofiler for creating temperature profiles
14 heating zones

SMD assembly PEMTRON AOI EAGLE 3D and PEMTRON AOI ATHENA 3D

Multi-Way 3D Projector 64bit

Multi-Way 3D projector for height measurement
2D inspection for area analysis
3D Live Color Image (Patent)
Linear drives in X & Y directions
SPC software
Automatic width adjustment
Pneumatic PCB support
PCB size: from 80 x 60mm to 510 x 460mm

Selective soldering ERSA SMARTFLOW 2020

3-axis positioning system
PCB holder for max. board size of 508 x 508mm
Precision spray flux system Dropfluxer
Soldering module with low-maintenance electromagnetic solder pump
Convenient PC control with touchscreen
Operating software ERSASOFT 5
Exhaust air monitoring
Operating status display
Process visualization including soldering protocols
Process data recorder, monitoring function
Maintenance and fault message display

Wave soldering ERSA POWERFLOW PRO

Spray fluxer with intelligent spray pattern programming
Modular, flexible, and individual preheating concept with convection and radiant heating
ERSASOFT 5 database-based operating software
Long wetting time
Extremely stable wave height
Nozzle combinations for every requirement
Automatic production with code operation

Assembly coating and sealing

Assembly Coating

Protective coating significantly extends the lifespan of components
Coated assemblies are less sensitive to thermal, mechanical, and climatic stresses
Cost savings due to longer lifecycle of assemblies

Coating Area Equipment

Individually programmable coating system
3-axis system
Control via black light
Jetting module
Various coatings can be used
Assembly washing machine DCT InJet 388 CRD-2PR Topline
Potting system 2K-Dos for 2K potting

Cable assembly

Very flexible cable assembly
Flat cables, single wires, and multi-core cables can be processed
Soldering of cables to manufactured assemblies possible

Cutting and stripping machine GlobalStrip 400

Easy and simple operation via the membrane keypad
Fully automatic cutting and stripping machine with LCD display
Storage of up to 248 work orders
Stripping length: 0.1–99 mm
Cutting length: 0.1–99999 mm
Cutting tolerance: (0.2±0.002 L) mm
Cable types: PVC, Teflon, fiber opticCross-section range: AWG # 8-28

Stripping box CS60

Processing cross-section: 0.08-6 mm² / AWG 32-10
Max. cable diameter: 6 mm
Stripping length: 3-20 mm
Partial pull-off length: 2-20 mm
Insertion length plus stripping length: 15 mm plus X
Cycle time (full pull-off): 0.3 sec.
Stripping blade: V-shape

Crimping machine TT Benchtop 230V

For processing crimp contacts on reels
Accepts standard crimping tools
Processable cross-section range up to max. 6.0 mm² (contact-dependent)
All common MQC quick-change crimping tools with longitudinal and transverse transport (also with pneumatic feed) and a stroke of 40 mm
Pressing force 20 kN

Assembly of components in end devices

Upon customer request, we also assemble the circuit boards into the respective end devices. With this, we offer you a customer-oriented service and a complete system solution.